Building a edge-grain cutting board has to be one of my favorite woodworking projects. This is truly a back to basics project and one of the most useful items to have in your kitchen. Building a custom cutting board not only makes you fill good but makes a great gift that will last a life time. I hope you enjoy building this board as much as I did.
In this project you will build a face-grain Black Walnut cutting board 9 inches wide x 14 inches long x 1 ¼ inches thick. This project is designed for the person with basic tool and woodworking skills.
Random Sander
Recommended Tools
Table Saw Router with ½" Round Over Bit Tape Measure Belt Sander Random Orbit Sander Pencil Bar clamps (4)
Materials Needed
Black Walnut, 3 pieces planed and straight edged 6" wide x 15" long x ¾" thick, approximately (1.7) board feet. If you have other lumber you can substitute it for the Walnut. Waterproof Glue Such as Titebond III Sand Paper 80,120 and 150 grit Cutting Board Oil for Finishing
Safety First
When using power tools follow all directions associated with that tool and always wear safety glasses and hearing protection.
Making a Walnut Edge Grain Cutting Board
Step 1:
Cut your walnut lumber into 12 strips 1 ½" wide x 15" long on your table saw. Make sure you have a sharp blade that makes a smooth 90 degree cut, because you have to glue these strips together to make your cutting board.
Step 2:
Now take the twelve 1 ½" wide strips and place them beside each other making a board 9" wide by 15" long by 1 3/8" thick. It is also a good idea to turn the grain of each piece (end grain) 90-degrees to the one next to it, for both strength and to enhance the look.
Step 3:
Now that you have the boards laid out like you want it take your pencil and make two wavy lines through the width of the board. This way you have a reference on each joint during the gluing process so you don't have to worry, do I have the strip turned the correct way. You can also number each board if you like.
Step 4:
Next set up your bar clamps and get the glue ready (I suggest you use Titebond glue this glue has been approved for use in making cutting boards). Apply glue to one side of each strip and smooth it out with your finger or a putty knife making sure the entire surface has been covered.
Step 5
Carefully assembled the twelve strips to minimize cutting problems later (squaring across the top of the board will make the assembly easer with less sanding) and applied clamping pressure, add just enough pressure to pull the joints together. Also make sure the pencil lines are in alignment that you placed on them in step #3. It's also a good idea to wipe away the excess glue that squeezed out during clamping; this makes the following step much easier.
Step 6:
Let the glue dry for at least one hour (follow the instructions for the glue you choose to use). After removing bar clamps, sand the top and bottom of your board smooth with a belt sander. Start with 80-grit sandpaper, then 120-grit and a final sanding with 150-grit using a random orbit sander. If you have access to a surface planer it would be better and faster to use it instead of the belt sander.
Step 7:
Now that you have your board glued together and cleaned up, take it to the table saw and using your miter gauge (make sure your gauge is square with the blade) square up one end of the board and then cut it off at 14" long.
Step 8:
Now that you have your board sanded smooth on the top and bottom surface and cut to length take a router with a ball bearing round over bit (or cutter of your choice) and route the edges.
Step 9:
Sand all edges you just routed and give the entire board a good look over and sand any areas that need it.
Step 10:
Finishing, there are many food-safe finishes available but on my cutting boards, I use a board oil made from mineral oil bee's wax and lemon oil. This type of oil is thicker than standard mineral oil helping to preserve and protect the wood from moisture. Also, it does not form a hard film on the surface that would be damaged by normal use of a cutting board. You may ask how much oil do I use the answer is never enough. When you oil your board let the oil soak in for 10 to 15 minutes. If the board soaks up the oil right away add more to surface and let stand, after 15 minutes remove any excess oil from the surface with a clean paper towel. This process will protect your board against moisture and extend the life of all your cutting boards.
I hope you have enjoyed this project and now have a very functional cutting board to use or give as a gift whichever the case it is something you made that will last a lifetime.
Special Price!!! Makita BO5041K 5-Inch Random Orbit Sander Kit
Nov 01, 2011 06:51:25
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Makita BO5041K 5-Inch Random Orbit Sander Kit Feature
- Variable speed control dial (4,000 ? 12,000 OPM) to match the sanding speed to the material.
- Ergonomic rubberized palm grip and handle for improved operator comfort and control.
- Adjustable front handle allows for sanding in corners and confined areas.
- Large two-finger trigger switch with conveniently located lock-on button for continuous use and increase operator comfort.
- Large 1/8" random orbit action for fast and super smooth sanding provides a swirl free finish.
Makita BO5041K 5-Inch Random Orbit Sander Kit Overview
Includes 5-in Random Orbit Sander Kit - BO5041K, Abrasive Disc #120 - 794520-1, Dust Bag - 166078-4, Tool Case - 824562-2, Operating ManualMakita BO5041K 5-Inch Random Orbit Sander Kit Specifications
Makita's 5-Inch Random Orbit Sander with variable speed, Model BO5041K, combines power, speed and performance with better grip and control, including an innovative adjustable front handle. The BO5041K is ideal for woodworkers, finish carpenters and general contractors who require a best-in-class random orbit sander. View larger | ||||
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Additional comfort and ease-of-use features include a new adjustable front handle to allow for sanding in corners and confined areas, as well as ergonomic rubberized handles for improved operator comfort and control. The BO5041K uses quick-change five-inch eight-hole hook-and-loop abrasive disc, and has an efficient through-the-pad dust collection system that helps provide a cleaner work environment. The high-capacity dust collection system with built-in vacuum port adapter is engineered for improved dust collection. The rubberized palm grip and top handle fit like a glove with even pressure and easy control.
The Makita BO5041K includes abrasive disc, dust bag and tool case. It is engineered for cabinetry, furniture, wood boat construction, deck installation, and general carpentry. The BO5041K is just another example of Makita's commitment to innovative technology and best-in-class engineering.
About Makita's Power Tools
Makita delivers precision, accuracy, capacity, and innovation to woodworkers. Makita has full range of miter saws, jig saws, circular saws, routers, planers, sanders, nailers and staplers, blades, compact cordless drills and impacts, and more. Makita's woodworking solutions are engineered for pro contractors, for use in high production settings and in home shops.
About Makita
Makita is a worldwide manufacturer of industrial quality power tools and offers a wide range of industrial accessories. Makita applies leading-edge innovation to engineer power tools that are more compact and energy efficient, yet deliver industrial strength power and results. Makita U.S.A., Inc. is located in La Mirada, California, and operates an extensive distribution network located throughout the U.S. For more information, please call 800/4-MAKITA (800/462-5482) or visit makitatools.com. Makita is Best in Class Engineering.
Warranty
Every Makita tool is thoroughly inspected and tested before leaving the factory. If you are not satisfied with any Makita tool within 30 days of purchase, return it and Makita will provide a replacement or refund. Each Makita tool is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, to one of Makita's Factory or Authorized Service Centers. Please see makitatools.com for complete details.
Whats in the Box
Makita BO5041K 5-Inch Random Orbit Sander, abrasive disc, dust bag and tool case.
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